Melting Aluminum With an Electromagnet

Sep 23, 2024 12:35 PM

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2 years ago | Likes 2 Dislikes 0

a visual guide to my body processing tacobell

2 years ago | Likes 2 Dislikes 1

Isn't that a an inductor coil?

2 years ago | Likes 2 Dislikes 0

Much longer version from the old times: https://youtu.be/8i2OVqWo9s0

2 years ago | Likes 2 Dislikes 0

Why you must be very careful when choosing your magical girl candidate.

2 years ago | Likes 2 Dislikes 0

I don't think that's aluminum.

2 years ago | Likes 2 Dislikes 2

It is; it's just a funky way of melting/levitating it using induction rather than magnetism, as I understand it:

https://www.ambrell.com/induction-heating-applications/levitation-melting

2 years ago | Likes 1 Dislikes 0

Induction smelting: https://en.wikipedia.org/wiki/Induction_furnace

2 years ago | Likes 8 Dislikes 0

Close; smelting is reducing ores to metal. It's just regular melting when it's already metal.

2 years ago | Likes 4 Dislikes 0

That’s hot

2 years ago | Likes 4 Dislikes 0

Put... put your rod in it

2 years ago | Likes 2 Dislikes 0

I think molten metals are less affected by magnetic fields. I think. Maybe. I googled it once a few years ago for science.

2 years ago | Likes 6 Dislikes 0

Sort of. No magnetic materials are magnetic anywhere near their melting point, so plain old induction (eddy current) heating gets it there. Resistivity either...steps up, or changes slope? when melting, which means more voltage is required, which changes the tuning of the induction power supply.

2 years ago | Likes 3 Dislikes 0

Copper for example is a wild one, starting at room temperature with the same conductivity as the coil around it (so, heating efficiency is piss, most of the power goes into the thinner coil than the bulk metal workpiece). As it gets to red hot or so, resistance rises enough that it's an okay heating target, and efficiency is good. If you're operating in a power limit, the heating rate visibly accelerates as the efficiency goes up.

2 years ago | Likes 2 Dislikes 0

I'm confused. Isn't aluminum non-magnetic?

2 years ago | Likes 18 Dislikes 1

No. But it's conductive.

2 years ago | Likes 8 Dislikes 0

Al is paramagnetic, it will get magnetic in a strong field; but here the coil just induces current in the piece, and this current is responsible for the lift. Melting probably destabilises the whole thing mechanically, but I'm not sure about that.

2 years ago | Likes 10 Dislikes 0

it's not ferrous (ie it cannot be picked up with a magnet) but due to it's conductance any changing magnetic field will induce motion in the electrons, and thus create a magnetic field (moving charges create an electromagnetic fields)

The coil alternates current (and thus magnetic field) rapidly, the electrons in the material thus have to keep changing direction, keep generating a response M field, and also lots of heat.

2 years ago | Likes 4 Dislikes 0

I'm confused too. I read this:

https://www.scienceabc.com/eyeopeners/why-are-some-materials-magnetic-and-is-aluminum-magnetic.html

And I decided that Monday morning is not time for me to try to understand new science. : ) My best guess is that aluminum is semi-magnetic (er, "paramagnetic") in certain circumstances

2 years ago | Likes 8 Dislikes 0

https://en.wikipedia.org/wiki/Paramagnetism

Paramagnetic materials include aluminium, oxygen, titanium, and iron oxide (FeO). Therefore, a simple rule of thumb is used in chemistry to determine whether a particle (atom, ion, or molecule) is paramagnetic or diamagnetic: if all electrons in the particle are paired, then the substance made of this particle is diamagnetic; if it has unpaired electrons, then the substance is paramagnetic.

2 years ago | Likes 3 Dislikes 0

Yep, but mind that para/diamagnetism is an extremely weak effect for most materials; parts-per-million sort of range. So it's easy to ignore in most cases. Even the magnetism of normally-nonmagnetic stainless steel (say 304 or 316 alloy) is stronger, particularly when work hardened. To levitate something using this effect, you need truly monstrous fields! This was I believe 30T or so:

2 years ago | Likes 3 Dislikes 0

Maybe it's an alloy containing ferromagnetic components, but not sure if that would have such an impact

2 years ago | Likes 3 Dislikes 2

Or not aluminum at all

2 years ago | Likes 4 Dislikes 2

Not a bad thought -- but iron is soluble in aluminum, so if it's a homogeneous alloy (like most in use), it'll be present as a compound (intermetallic) instead -- mixtures of Al, Fe, Si and Mg most often, which aren't magnetic. You could have chunks of undissolved iron (inhomogeneous / non-equilibrium alloy) bonded together by an Al matrix, which would be magnetic though!

2 years ago | Likes 2 Dislikes 0

It just has to be electrically conductive. The eddy currents from the coil will levitate it.

2 years ago | Likes 26 Dislikes 0

Dropping a magnet down a (non-magnetic) copper pipe:

2 years ago | Likes 12 Dislikes 0

Everything reminds me of her.

2 years ago | Likes 8 Dislikes 3

2 years ago | Likes 2 Dislikes 0